equipment solutions

for a changing world

USW6 Ultrasonic Welder

The station consists of an acid resistant conveyor and structure, adjustable guides and weld head. The station is destined for use with ABS containers and uses an ultrasonic vibrating head equipped with an individual sonotrode for each cover type. The sonotrode is responsible for the correct welding taking its power from the generator and ‘vibrating’ the ABS particle molecules at the joint to bond together. The system guarantees a perfect weld each and every time. The sonotrodes are manufactured in a special alloy and personalised per each battery type. The station is encased by a sound proofing cabinet so as not to subdue workers in the area to the acoustic high pitch of the ultrasonic weld. The weld time is typically 1.5-2.0 seconds with a further 2 seconds allowed for the ‘break-off’ time. This station is not equipped with a reject bench as should a weld fail, the operator can manually check and repeat the weld on-the-spot.

Technical data

General features

  • EU Supplied Ultrasonic Generator
  • Sound proofed insulated shroud
  • AISI 304 Structure
  • Acid Proof Components (PP/PVC/HASTALLOY)
  • Siemens 300 series PLC and SIEMENS OP as HMI
  • QR Code system available and integrated to the HMI
  • Self-aligning and twin closing/blocking mechanism
  • Optional History function showing weld strength on HMI
  • Suitable for all ABS and some PP covers

Capacity: upto 6 batteries per minute

Dimensions: 3600x1400x1980

Weight: 345kg

Voltage: 3 Phase 400VAC + Ground @ 50Hz

Secondary: 24VDC

Installed Power: 4kW (Ultrasonic Generator powered at 240VAC)

Pneumatic: 6 Bar





equipment solutions

for a changing world