equipment solutions

for a changing world

AFS - Acid Filling Leveling Station

This station is designed using 2 independent heads for the filling and levelling of the acid in the battery prior to or post formation processes. A setting in the OP allows for either first fill or refill operations (one-shot or two shot processes). We also incorporated 2 acid storage tanks so as to allow two different densities to be used on the machine therefore allowing more flexibility to the batteries to be processed. Made from100% Acid resistant materials including  the electrical cables and various sensors on the station. Can process 2V cells, 6V cells or 12Vcells on each independent head. Logical incorporation of VeSoTech filling process in the plc software which guarantees a correct fill/level operation on each individual cell of the battery.

Technical data

General features

  • AISI 316L Structure and parts
  • Acid Proof Components (PP/ABS/HASTALLOY)
  • Siemens 300 series PLC and WEINTEK HMI
  • 2V/6V/12V operation
  • Two independent Filling/Levelling Heads
  • Two independent Acid Storage tanks onboard
  • Vacuum group for each set of 6 cells (per head)
  • Pressure controlled inverter driven acid pump
  • Recipe system
  • Indexing unit on station conveyor
  • Optional reject bench
  • Optional function showing cell per cell dosing quantities per battery
  • Different nozzles for JIS, DIN types and automotive/truck

Capacity: 6 batteries per minute (65Ah)

Dimensions: 2000x1650x1900

Weight: 640kg

Voltage: 3 Phase 400VAC + Ground @ 50Hz

Secondary: 24VDC

Installed Power: 4kW

Pneumatic: 6 Bar

GALLERY

 

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DESIGN & IMPLEMENTATION

equipment solutions

for a changing world